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Powder Coating Powder Types : Best Materials & Finishes

  • Writer: Parth Moradia
    Parth Moradia
  • Oct 14, 2024
  • 6 min read

Updated: Sep 3


Powder Coating Powder Types: Best Materials & Finishes
Powder Coating Powder Types: Best Materials & Finishes

Imagine a coating that not only enhances the look of your product but also adds a layer of protection that lasts for years. That’s the magic of powder coating color. From sleek automotive finishes to weatherproof outdoor furniture, this advanced technique goes beyond aesthetics, offering a tough and durable shield that resists wear and tear. But what makes powder coating so versatile and sought-after?


In this blog, we’ll explore the unique types of powder coating powder materials, how they differ, and why industries depend on this method to combine beauty with strength.


Table of Contents



What is Powder Coating Powder and How Does it Work?


Colorful powder coating powders in round pigment form"
Colorful powder coating powders in round pigment form"

Powder coating powder is a dry blend of finely ground resins, pigments, leveling agents, and other additives. These ingredients are melted, mixed, cooled, and crushed into a powder form. This powder is then sprayed onto a surface using a spray gun that applies an electrostatic charge, helping the powder stick evenly. Once cured, it forms a smooth and durable coating.


Unlike liquid paint, powder coating powder contains no solvents, making it safer for the environment and easier to manage during application. It also provides stronger adhesion, excellent coverage, and long-lasting protection against chipping, scratching, UV rays, and corrosion.


The type of powder used, thermoplastic or thermoset, depends on the material being coated and the performance needed. Each type brings its advantages, whether it’s flexibility, chemical resistance, or weatherproof durability.


What are the Different Types of Powder Coating Powder Materials?


Thermoplastics - Best for Reusability and Durability


Thermoplastic powder coatings color are perfect for applications that require flexibility and reusability. These coating powders can be melted and reformed, making them an ideal choice for projects that need long-lasting durability.


Polyurethane Powder Coating Powder is a popular option for outdoor furniture and automotive parts, providing both flexibility and strength. It’s widely used in industries where the finish needs to be durable enough to handle frequent use.


Thermosets - Best for Long-Lasting Performance


Thermoset powder coatings provide a strong, permanent finish once cured, making them highly resistant to corrosion and UV rays. Products like Epoxy Powder Coating are well-known for their excellent protective qualities, especially in appliances and electronics.


Polyester Powder Coating Powder, on the other hand, is favored for architectural projects due to its exceptional durability and weather resistance. These thermosets offer a range of powder coating colors, making them suitable for both performance and aesthetic purposes.



Exploring Powder Coating Finishes



Bowls of colorful powder coating powders for finishes
Bowls of colorful powder coating powders for finishes


  • Gloss Finish- Ideal for Shiny Surfaces


Gloss finishes are highly reflective and commonly used in automotive and decorative items, giving them a sleek, polished look. For those seeking a glossy, metallic appearance, Bonded Metallic Powder Coating Powder is an excellent option, offering both durability and aesthetic appeal. These finishes are designed to maintain their shine over time, providing a long-lasting, attractive surface.


  • Matte Finish - Best for Subtle, Non-Reflective Looks


A matte finish provides a smooth, non-reflective surface, making it ideal for industrial and architectural applications where a more subtle appearance is needed. Super Durable Powder Coating Powder is ideal for environments that demand long-lasting performance, particularly in outdoor settings where UV resistance is crucial. This type of finish is widely used in areas exposed to harsh conditions.


  • Textured Finish- Hiding Imperfections


Powder coating textures can effectively conceal surface imperfections, making them a great choice for high-traffic areas such as handrails or industrial machinery. Hybrid Powder Coating Powder is a durable solution that provides both functionality and a textured look. Also, Polyurethane Powder and Polyester Powder Coats are popular choices for textured finishes, offering durability and flexibility across various surfaces while ensuring protection against wear and tear.



What are the Best Applications of Powder Coatings Powder?


Powder coating powder is a trusted product across multiple industries due to its durability, versatility, and range of finishes. Let's understand how different industries benefit from this and which is most suitable for applications.


  • Auto Parts


Automotive parts, such as trims and bumpers, require a finish that is both flexible and durable. For these components, a Super-Durable powder Coating Powder is ideal, as it provides long-lasting protection against harsh conditions, particularly for parts exposed to intense sunlight and weather, such as wheels and frames.


These are often finished in popular color shades, such as RAL 9005 Jet Black Powder coating color or custom-matched tones from the full RAL range. If you want to explore more about the top colours for auto parts, read our new blog on Powder Coating Colors for Wheels & Rims – Cost & Benefits


  • Healthcare & Sanitation


In healthcare settings and public spaces, maintaining cleanliness is critical. Antimicrobial Powder Coating Powder is used to create surfaces that actively resist bacterial growth, making it a popular choice for medical equipment and frequently touched surfaces. Its long-lasting, protective layer ensures hygiene and safety over time.


  • Consumer Goods & Appliances


Appliances such as washing machines, refrigerators, and stoves greatly benefit from Epoxy Powder Coating, which provides superior adhesion and resistance to chemicals. This coating helps to protect these appliances from daily wear and tear, ensuring both durability and an attractive finish.



Powder Coatings Powders by Industries


Industry  

Recommended Powder Coating  

Key Features  

Automotive  

Super Durable Powder Coating, Bonded Metallic Powder Coating  

UV resistance, metallic finishes for visual appeal  

Construction & Architecture  

Polyester Powder Coating Powder. Common choices include RAL 7016 Anthracite Grey, and RAL 7035 Light Grey.

Corrosion resistance, matte and textured finishes.

Home Appliances  

Epoxy Powder Coating  

Scratch resistance, glossy finishes for modern look  

Outdoor Furniture  

Polyurethane Powder Coating  

UV protection, textured finishes to hide wear  



How to Choose the Best Powder Coating Powder for Your Project?


At Kroma Coatings, we offer a variety of powder coating powder to suit the unique requirements of your project. As a trusted powder coating powder supplier, we provide high-quality materials that meet industry needs, ensuring the right match for every surface and application.


Here’s how to select the best option.


  • Material: The surface type is crucial. Metals typically require thermoset coatings for their excellent adhesion and protection, whereas thermoplastics are more suitable for flexible materials like plastics.


  • Durability: For outdoor or high-traffic environments, choosing a highly durable option is essential. Thermoset materials offer strong resistance against UV rays, corrosion, and harsh weather, ensuring long-lasting protection.


  • Finish: The finish plays a key role in both appearance and functionality. A gloss finish gives a shiny, polished look, while a matte finish offers a more understated, modern feel. If durability and hiding imperfections are priorities, a textured finish is an excellent choice.


At Kroma Coatings, we help you select the perfect powder coating powder for your project. Contact us today for expert advice and solutions!


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Conclusion


Powder coating provides a reliable solution for industries that prioritize durability and protection. Its ability to shield surfaces from wear, corrosion, and environmental factors, along with a wide range of powder coating colors, makes it suitable for applications in sectors like automotive and home appliances.


Additionally, powder coating powder is an eco-friendly option, reducing waste and eliminating harmful chemicals, making it a sustainable choice for businesses. With its performance and ability to enhance both aesthetics and functionality, powder coating remains a dependable choice for various industries and applications.



FAQs


1. What materials cannot be powder-coated?


Materials like rubber and certain plastics cannot be powder-coated because the high temperatures required for curing are not suitable. Powder coating powder for metal is the most common application, although some powder-coated plastic options exist with specific materials.


2. How much heat can powder coating take?


Most powder coating colors can tolerate temperatures up to 400°F (204°C), making them suitable for use in high-temperature environments, especially with metallic powder coatings. At Kroma Coatings, we offer a range of heat-resistant powder coatings that can withstand high temperatures while maintaining durability.


3. What is a powder coat?


Powder coat refers to the finish created by applying powder coating powder to a surface and curing it, resulting in a protective and durable layer often used for metal and select plastics.


4. How thick is a powder coat?


A typical powder coating layer ranges from 2 to 5 mils in thickness, depending on the specific powder coating finish options and application requirements, such as textured powder coating. At Kroma Coatings, we offer customized powder coatings tailored to meet the particular needs of each project.

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